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Ho Rarolla ho Sosobana ha Koporo ho Roll-to-Roll (R2R) Flexible Circuit Production

2025-04-17

Koporo Foil Wrinkling.jpeg

1. Motso Lisosa tsa ho Sosobana

Lintlha tsa bohlokoa tse bakang ho sosobana ha foil ea koporo mekhoeng ea R2R:

  • Ho se leka-lekane ha tsitsipano: Khatello ea maikutlo sebakeng sa heno ka lebaka la likhahla tsa tsitsipano.

  • CTE e sa lumellane: Copper (17 ppm/°C) vs. PI (35 ppm/°C) liphapano tsa katoloso.

  • Mefokolo ea lirolara: Ho se tsamaisane hantle (> 0.01 mm/m) kapa ho silafala ha bokaholimo.

  • Mefokolo ea Lamination: Mocheso o sa tloaelehang / khatello kapa phallo ea resin.

2. Maano a ho Laola

(1) Ts'ebetso ea Ts'ebetso ea Tension

  • Taolo ea tsitsipano e koetsoeng:
    Li-motor tsa servo + lisele tsa mojaro li boloka tsitsipano ka hare ho ± 0.1 N/mm.

  • Khatello ea maikutlo:
    Ho senyeha ha khatello ea maikutlo nakong ea ho khutlela morao (�=�0×(�0/�)�, n=0.8–1.2).

  • Lirolara tse khahlanong le wrinkle:
    Lirolara tse roaloang moqhaka (R=1500 mm bakeng sa bophara ba tepo ba limilimithara tse 500).

(2) Tsamaiso ea Thermal-Mechanical

  • Taolo ea mocheso oa libaka:
    5-8 libaka tse nang le ≤3 ° C gradient (preheat = 80 ° C, main = 180 ° C, pholile = 50 ° C).

  • Ho tšoana ha khatello:
    Li-silicone pads (Shore A 30–50) kapa litsamaiso tsa cushion tsa moea bakeng sa >95% e ts'oanang.

(3) Boenjiniere ba Lintho

  • Koporo e bohlasoa bo tlase:
    Foil e phekotsoeng ka morao (Rz=1–2 μm) e fokotsa khohlano.

  • Substrate pretreatment:
    Ar/O₂ plasma activation (500 W, 30 s) e phahamisa matla a holimo ho 50 mN/m.

  • Ntlafatso ea sekhomaretsi:
    Li-acrylics tsa phallo e phahameng (viscosity

(4) Tlhokomelo ea Lisebelisoa

  • Tekanyo ea lirolara:
    Ho lumellana ha laser beke le beke (± 0.001 mm) le ho hlahloba holim'a metsi (Ra

  • Ho boloka tsamaiso ea koloi:
    Linear guide lubrication le gear backlash adjustment (

3. Tlhokomelo ea Nako ea Sebele

  • Tlhahlobo ea mahlo:
    Lik'hamera tsa ho skena ka mela (5000fps) + li-algorithms tsa CNN li lemoha masoebe a 0.1 mm².

  • Laser profilometry:
    E lekanya ho bata (

  • Litšoantšo tse futhumetseng:
    E hlokomela mocheso (± 2 ° C alamo moeling).

4. Ts'ebetso ea Parameters

Mohato oa Ts'ebetso Key Parameter Sepheo sa Range
Ho kokobetsa tsitsipano Ho nepahala ha tsitsipano ±0.05 N/mm
Mocheso oa lamination. Mocheso o moholo oa libaka 180±2°C
Khatello ea lamination Khatello ea lihlopha 2.5±0.1 MPa
Taper coefficient Tension decay exponent (n) 0.9–1.0
Ho tsamaisana le rolara Axial kheloha

5. Lithuto Tsa Litaba

  • Taba ea 1: 50μm PI + 12μm Cu foil

    • Tharollo: Hasa lirolara + tsitsipano ea taper (n=0.95)

    • Sephetho: Ho sosobana ho fokotsehile ho tloha ho 5% ho ea ho 0.3%, 20% ea lihlahisoa tse phahameng.

  • Taba ea 2: Karolo e phahameng ea maqhubu a LCP

    • Ts'ebetso ea plasma + lamination ea moea

    • Sephetho: Phapang ea Dk